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Tuesday 9 February 2016

Getting through Mechanism

An assembly of moving parts performing a complete functional motion, often being part of a large machine; linkage.


From the time of Archimedes through the Renaissance, mechanisms were considered to be constructed from simple machines, such as the lever, pulley, screw, wheel and axle, wedge and inclined plane. It was Reuleaux who focussed on bodies, called links, and the connections between these bodies called kinematic pairs, or joints.

In order to use geometry to study the movement of a mechanism, its links are modeled as rigid bodies. This means distances between points in a link are assumed to be unchanged as the mechanism moves, that is the link does not flex. Thus, the relative movement between points in two connected links is considered to result from the kinematic pair that joins them.

Kinematic pairs, or joints, are considered to provide ideal constraints between two links, such as the constraint of a single point for pure rotation, or the constraint of a line for pure sliding, as well as pure rolling without slipping and point contact with slipping. A mechanism is modeled as an assembly of rigid links and kinematic pairs.

Kinematic pairs:
Reuleaux called the ideal connections between links kinematic pairs. He distinguished between higher pairs which were said to have line contact between the two links and lower pairs that have area contact between the links. J. Phillips shows that there are many ways to construct pairs that do not fit this simple.

Lower pair: A lower pair is an ideal joint that has surface contact between the pair of elements. We have the following cases:

A revolute pair, or hinged joint, requires a line in the moving body to remain co-linear with a line in the fixed body, and a plane perpendicular to this line in the moving body maintain contact with a similar perpendicular plane in the fixed body. This imposes five constraints on the relative movement of the links, which therefore has one degree of freedom.
A prismatic joint, or slider, requires that a line in the moving body remain co-linear with a line in the fixed body, and a plane parallel to this line in the moving body maintain contact with a similar parallel plan in the fixed body. This imposes five constraints on the relative movement of the links, which therefore has one degree of freedom.
A cylindrical joint requires that a line in the moving body remain co-linear with a line in the fixed body. It is a combination of a revolute joint and a sliding joint. This joint has two degrees of freedom.
A spherical joint, or ball joint, requires that a point in the moving body maintain contact with a point in the fixed body. This joint has three degrees of freedom.
A planar joint requires that a plane in the moving body maintain contact with a plane in fixed body. This joint has three degrees of freedom.
A screw joint, or helical joint, has only one degree of freedom because the sliding and rotational motions are related by the helix angle of the thread. Higher pairs: Generally, a higher pair is a constraint that requires a line or point contact between the elemental surfaces. For example, the contact between a cam and its follower is a higher pair called a cam joint. Similarly, the contact between the involute curves that form the meshing teeth of two gears are cam joints.

Planar mechanism
A planar mechanism is a mechanical system that is constrained so the trajectories of points in all the bodies of the system lie on planes parallel to a ground plane. The rotational axes of hinged joints that connect the bodies in the system are perpendicular to this ground plane.

Spherical mechanism
A spherical mechanism is a mechanical system in which the bodies move in a way that the trajectories of points in the system lie on concentric spheres. The rotational axes of hinged joints that connect the bodies in the system pass through the center of these spheres.

Spatial mechanism
A spatial mechanism is a mechanical system that has at least one body that moves in a way that its point trajectories are general space curves. The rotational axes of hinged joints that connect the bodies in the system form lines in space that do not intersect and have distinct common normals.

Gears and gear trains
The transmission of rotation between contacting toothed wheels can be traced back to the Antikythera mechanism of Greece and the south-pointing chariot of China. Illustrations by the renaissance scientist Georgius Agricola show gear trains with cylindrical teeth. The implementation of the involute tooth yielded a standard gear design that provides a constant speed ratio. Some important features of gears and gear trains are:

The ratio of the pitch circles of mating gears defines the speed ratio and the mechanical advantage of the gear set.
A planetary gear train provides high gear reduction in a compact package.
It is possible to design gear teeth for gears that are non-circular, yet still transmit torque smoothly.
The speed ratios of chain and belt drives are computed in the same way as gear ratios. See bicycle gearing.

Cam and follower mechanisms

Cam follower Mechanism- Force is Applied From Follower To Cam
A cam and follower is formed by the direct contact of two specially shaped links. The driving link is called the cam (also see cam shaft) and the link that is driven through the direct contact of their surfaces is called the follower. The shape of the contacting surfaces of the cam and follower determines the movement of the mechanism. In general a cam follower mechanism's energy is transferred from cam to follower. The cam shaft is rotated and, according to the cam profile, the follower moves up and down. Now slightly different types of eccentric cam followers are also available in which energy is transferred from the follower to the cam. The main benefit of this type of cam follower mechanism is that the follower moves a little bit and helps to rotate the cam 6 times more circumference length with 70% force.

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